Views: 0 Author: Site Editor Publish Time: 2023-08-15 Origin: Site
Introduction
The hydraulic ironworker machine is a class of machine tools with multiple functionalities like shear, cut, punch holes, etc. It is one of the most useful machines used in the steel fabrication industry. Because it is a single machine with multiple processes. Also, it can shear flat wastes, round and square bars, as well as punch plates, angles, I- sections, and channels.
Types of iroworker machine
1. Hydraulic Ironworker Machine
2. Mechanical Ironworker Machine
The most widely used Ironworker machine is the Hydraulic Ironworker Machine. Because it is suitable for processing small workpieces and can work multiple stations at a time.
The Versatility and Advantages of Hydraulic Ironworker Machines
Hydraulic ironworkers play an important role in steel fabrication and manufacturing facilities across the globe. These machines can be re-fitted, flexible with various production capabilities, and can be operated by just a few people. Some of the general advantages of such a hydraulic ironworker machine are listed as follows.
1 High Efficiency: Hydraulic systems provide fast and powerful operations, increasing productivity and reducing production time.
2 Versatility: Hydraulic ironworkers offer multiple functions in one machine, eliminating the need for separate equipment and saving valuable workspace.
3 Precision and Accuracy: Hydraulic systems provide controlled force and pressure, resulting in accurate and consistent cuts, punches, and bends.
4 Durability and Reliability: These machines are designed for heavy-duty industrial applications, built to withstand demanding work conditions and maintain reliable performance.
5 Cost Savings: By combining multiple functions in one machine, hydraulic ironworker machines offer cost savings in terms of equipment investment, maintenance, and operator training.
Punching
Ironworkers can punch holes in metal sheets, plates, channels, angles, and other structural components. They utilize hydraulic or mechanical punches and dies to create precise holes in various sizes and shapes.
flat cut
ironworker shear machine is suitable for medium and thick plate shearing, and there will be a corresponding shearing range according to different models, and the shearing efficiency is relatively high.
Notching
Ironworker machines can create notches or cutouts on metal materials. This feature allows for the efficient fabrication of specific profiles and shapes, ensuring precise fits and joints.
The hydraulic ironworker machine is a station that can replace the shearing mold. After replacing the mold, it can cut channel steel, H-shaped steel, T-shaped steel, round steel, square steel and other series of profiles. The cutting efficiency is fast and the cutting effect is excellent. good.
The fixed station can process all angle iron cutting within the maximum cutting range of the model, and can cut 45° and 90° angle steel without changing the mold.
Operations
Before starting machine;
Check whether the transmission parts and the connecting screws and pins are loose from the hydraulic ironworker machine
Lubricate the various parts before work, and start a trial run
Overload is not allowed
Wear gloves and labor protection equipment when working
Pay attention to the safety of your fingers when feeding the material
After the work is completed, shutdown and cut off power in time to clean up the site.
Maintenance
1. Operate strictly in accordance with the operating procedures.
2. Add lubricating oil according to the requirements of the lubrication chart every time before starting up. The oil should be clean and free of precipitation.
3. The hydraulic ironworker machine must be kept clean frequently, and the unpainted part must be rust-proof grease.
4. The lubricating oil in the motor bearing should be replaced and refilled regularly, and the electrical part should be regularly checked for normal, safe and reliable operation.
5. Frequently check whether the V-belt, handle, knob and button of the shearing machine are damaged. If they are severely worn, they should be replaced in time, and the spare parts should be reported for supplement.
6. Regularly check and repair switches, insurances, and handles to ensure reliable operation.
7. 10 minutes before the end of the day, lubricate and scrub the machine tool.
Features
The main features of a hydraulic ironworker machine can be the following:
Accurate & Solid steel frame
Adjustable stroke controls with indicators on both cylinders
Hydraulic system with overload protection
Easy to maintain
Can stop when emergency by using switch
Large flat cutting table with a ruler guide
2 independent hydraulic cylinders
Conclusion
Hydraulic ironworker machines are an indispensable tool in metalworking industries, providing versatile capabilities for cutting, shearing, punching, and bending metal materials. With their efficiency, precision, durability, and cost savings, hydraulic ironworkers offer significant advantages to manufacturers and fabricators. Whether it’s a small-scale operation or a large-scale manufacturing facility, investing in a hydraulic ironworker machine can greatly enhance productivity and streamline metal fabrication processes. The versatility and power of these machines make them a valuable asset for any metalworking operation.
