Views: 0 Author: Site Editor Publish Time: 2023-08-31 Origin: Site
Ironworker machines are vital assets in the metalworking and fabrication industries, known for their versatility and efficiency in various tasks. In this comprehensive guide, we dive deep into the functions of an ironworker machine, exploring its capabilities and highlighting its importance in modern metalworking operations. By the end of this article, you will gain a clear understanding of the diverse tasks that an ironworker machine can handle.
The primary function of an ironworker machine is cutting and shearing metal materials. Equipped with powerful hydraulic or mechanical systems, these machines smoothly cut through various profiles like plates, bars, angles, and pipes. The precise and efficient cutting capabilities of an ironworker machine greatly facilitate metal fabrication processes.
Ironworker machines excel in punching and hole-making operations, offering versatility in creating holes of different shapes and sizes. With interchangeable punch and die sets, these machines can accommodate specific customer requirements, punching holes in materials such as sheets, plates, and structural components.
Notching and Mitering:
Another crucial function of an ironworker machine is notching and mitering. These machines can create precise notches and cutouts in metal materials, providing clean and accurate profiles for seamless welding and fabrication.
Hydraulic ironworker can cut sheet material, section cutting and punching hole, notching according to the specifications listed in the basic parameters. Punching and notching station, if replaced with other accessories of the machine, can also be used for special shape cutting, stamping, bending plate 90°, V-notch cutting and other processes.
ironworker machine adopts hydraulic rotation, the overall structure is reasonable, light weight, low noise, lightweight and reliable and has overload performance.
Description of Hydraulic ironworker structure
ironworker machine bed is composed of fuselage, frame, section steel bracket, Angle steel bracket and shear table. The fuselage and frame are welded with steel plates, and the others are connected with bolts, which not only ensures the strength and rigidity during work, but also ensures the convenience of maintenance and assembly.
The right wall panel of the bed is provided with an adjustable pad to restrict the left and right movement of the cylinder piston.
The Angle steel bracket is provided with an adjustable press device to press the Angle steel to implement cutting.
The shear bracket is provided with square holes and round holes of different sizes, so that square steel and round steel can pass and cut smoothly.
The cutting table is provided with an adjustable press plate, which is adjusted according to the thickness of the workpiece to be cut, and the working table is provided with an adjusted stop block for positioning the cutting. The block can be adjusted at any Angle, and the flat steel or Angle steel can be cut at any Angle by its side positioning.
The tool holder is integrated, and there are four stations on it for Angle shear, round steel, square steel shear, flat steel shear and steel plate die shear. If other molds are replaced on the square steel and round steel shear station, channel steel and I-steel shear can also be carried out. The upper end of the cylinder is connected with the bed by a hinge, and the tool holder is swung in an arc under the action of the cylinder to implement shear. Patented new press foot design, no need to replace the press foot, replace the blade is easier.
The upper blade of the notching station is fixed on the tool holder, and the upper and lower blades are composed of three blades, which are respectively fixed in the lower die base with bolts, and the die scissors on both sides can be adjusted to ensure the correct cutting gap.
In order to make the sheet material can be cut in a correct position, a back stop block and a back stop block are provided on the notching table.
The punch is fixed to the lower end of the cylinder piston rod with a locking nut, and the lower die is supported in a die seat bolted to the bed. In the punch and the lower die on time, tighten the bolt, in order to punch the square hole, long hole, in addition to the piston rod has a side plane guide, the top of the punch with external thread pad also has a long circular positioning slot, to prevent the punch from turning, in this station on the installation of other molds, you can also bend, pipe die cutting, shutter stamping, punching large holes, channel steel, I-steel, web punching and other work.
The top of the machine is provided with a lifting ring, lifting and handling must use a firm chain or sling in the lifting eye, after the machine tool lifting, you can remove the ring, can not put the sling chain under the machine tool for lifting.
Installation of machine
Lay the foundation before installation and leave anchor bolt holes. Only after the concrete has solidified, can the machine be placed on the foundation. Then, use a level to correct the horizontal position of the machine, put on the anchor bolt holes, pour the liquid cement sand into the bottom of the body and the anchor bolt holes, and then use a level to correct the horizontal position of the table at the punching position of the machine 100:0.20 and finally strengthen the anchor bolts.。
Scrub the anti-rust paint of the machine mold and blade, and check the defects of each part. Fill each lubrication point with lubricating oil and check whether the power line and ground line are intact.
(1) Fill the tank with filtered N46 ordinary anti-wear hydraulic oil 340KG (user's own).
(2) Check whether the clearance of the blade is suitable, and make necessary adjustments when necessary.
(3) Turn on the power to check whether the action of each electrical component meets the requirements and whether the installation is appropriate. Press the button, travel switch, foot switch, etc. Watch whether the action of the electromagnet and relay is sensitive.
(4) Start the motor. Watch whether the steering is correct, check whether the pressure in the hydraulic system meets the requirements, whether the relief pressure of the relief valve meets the regulations, and whether the reversing valve is sensitive.
After all the preparatory work before the test is completed, the test and operation can be carried out. The operating procedures are as follows:
(1) The board moves the operation button, the power switch is on, and the green signal light indicates that the electrical system can be operated with power.
(2) The starting motor, in turn to punch the cylinder, the upper and lower cavities of the profile cutting cylinder filled with oil to check whether the punch and profile cutting blade can reach the upper and lower dead points.
(3) Empty running test, in order to punch, profile cutting point and single stroke test
After each test is eliminated in time, the next test can be continued.
The load test should be gradually loaded, and the test times should not be less than 3 times when cutting or punching the maximum specification.
The lubrication of the machine is dispersed by manual oil pump, and the oil gun is filled with calcium base grease ZG-3, and refueling 2-3 times per shift to ensure that there is sufficient oil at each lubrication point.
